The 80FDE-4S(100) is a high-performance industrial extrusion blow molding machine engineered for precision and efficiency in plastic packaging production. Featuring a robust 4-die head setup and an advanced 75mm screw diameter, this machine delivers consistent plasticizing capacity (HDPE 85 Kg/h) and a maximum container capacity of 500ml. Designed for high-speed automated operations, it ensures exceptional wall-thickness uniformity, energy efficiency, and reliable continuous output for industrial manufacturing lines.
Purpose-built for the 500ml container segment, the 80FDE-4S(100) addresses the specific demands of small-format hollow plastic packaging. The 35mm maximum mouth mold diameter accommodates standard 28mm and 30mm neck finishes common in beverage bottles, while the 120 kN clamping force provides the mold stability essential for thin-wall container integrity. With 480 x 500 mm maximum mold dimensions, the platen accommodates multi-impression tooling for high-cavitation production.
Key Features
- Optimized for 500ml Format: The clamp stroke range of 240-600mm and 540mm toggle stroke are calibrated for the mold thickness and opening distance requirements of 500ml container tooling.
- 35mm Mouth Mold Capability: Accommodates standard beverage and personal care bottle neck finishes, eliminating the need for secondary neck-finishing operations on 500ml containers.
- 480x500mm Multi-Impression Mold Area: Large platen dimensions enable high-cavitation tooling layouts, maximizing per-cycle container output within the 500ml volume class.
- Consistent Wall Thickness: Precision parison control with 24 L/D screw plasticizing ensures uniform material distribution, critical for lightweight 500ml bottles with thin-wall profiles.
- Fast Mold Change System: Toggle clamp design with 540mm stroke allows rapid mold open/close cycles, supporting high-speed container production with minimal cycle-time overhead.
Technical Specifications
| Parameter | Specification |
|---|
| Material | PE (Polyethylene) / HDPE |
| Max Container Capacity | 500 mL |
| Number of Die | 4 Sets |
| Machine Dimension (LxWxH) | 3.82 x 4 x 2.5 M |
| Total Weight | 8.6 Ton |
| Clamping Force | 120 kN |
| Platen Opening | 240 - 600 mm |
| Toggle Stroke | 540 mm |
| Max Mould Size (WxH) | 480 x 500 mm |
| Screw Diameter | 75 mm |
| Screw L/D Ratio | 24 L/D |
| Plasticizing Capacity (HDPE) | 85 Kg/h |
| Screw Heating Zone | 3 Zones |
| Screw Heating Power | 15.3 kW |
| Fan Power | 0.14 kW |
| Extruder Motor Power | 22 kW |
| Die Head Heating Zone | 15 Zones |
| Die Head Heating Power | 16.5 kW |
| Max Mouth Mold Diameter | 35 mm |
| Total Machine Power | 72 kW |
| Oil Pump Motor Power | 15 kW |
| Air Pressure | 0.6 - 0.8 MPa |
| Compression Air Consumption | 1.5 m³/min |
| Cooling Water Consumption | 0.4 m³/min |
Applications
This configuration targets dedicated 500ml bottle production lines for water, juice, dairy beverages, edible oils, and household cleaning products. Co-packers serving multiple brands benefit from the rapid mold changeover between different 500ml bottle designs. The machine integrates with downstream filling, capping, and labeling equipment for complete turnkey packaging lines.
Packaging & Quality Assurance
Heavy-duty export packaging with ISPM 15 certified fumigated wooden case. The 8.6-ton machine is bolted to a reinforced steel skid base. All electrical cabinets are sealed with desiccant packs. A full set of installation tools, spare heating elements, and seal kits are included in a separately marked accessory box within the main crate.
Every 80FDE-4S(100) undergoes a comprehensive factory acceptance test (FAT) before shipment, including a minimum 8-hour continuous production run with documented quality sampling. Our quality management system is ISO 9001:2015 certified, and all critical components are traceable to material heat lots and machining batch records. We provide 12 months comprehensive warranty covering all manufacturing defects, with remote technical support and spare parts availability guaranteed for 10 years from machine delivery.
